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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which of the following sets of inputs should be considered when developing Operating Procedures?

A) Geographical Location, Research and Development, Stakeholder Outreach
B) Utility Costs, Process Safety Management Reviews, Union Contract
C) Equipment Manufacturer recommendation, Process Design Basis, Lessons Learned
D) Six Sigma, Lean Manufacturing, Product Pricing

2. An organization with strong Conduct of Operations is able to minimize: (select all that apply)

A) Misunderstanding of expectations
B) The frequency of process safety incidents
C) The frequency of process safety audits
D) The normalization of deviation
E) The frequency of operator refresher training

3. For a vapor explosion in an unconfined and uncongested area, the amount of thermodynamic energy that ends up in the overpressure is approximately:

A) 0%
B) 2-5%
C) 100%
D) 10-15%
E) 50-75%

4. Discuss the training needs for personnel who may be required to respond to a release of a hazardous substance within a chemical facility.

A) Focus only on theoretical knowledge of chemicals and hazards
B) Provide comprehensive training including hazard recognition, emergency response actions, PPE use, and incident command understanding
C) Limit training to evacuation procedures only
D) Provide only basic PPE training without practical exercises

5. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Asset Integrity and Reliability
B) Incident Investigation
C) Training and Performance Assurance
D) Conduct of Operations
E) Workforce Involvement

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